B. Features:
• High measurement accuracy and compact construction: Applying the 4-axes measuring technology, this machine is provided with high performance AC servo motors (from Japan) as the drive units. In addition, each axis is equipped with a high precision encoder. Thus the measuring accuracy is greatly improved in this full closed-loop control system. |
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| • Complete measuring software functions: The measuring items can be selected according to the workpiece to be tested. This user friendly software package provides automatic evaluation of cylindrical gears in accordance with ISO1328 --International Gear Accuracy Standard or DIN standard. The special functions in the measuring software also include evaluations of K charts for profile and lead, profile barreling Cα, and tooth crowning Cβ. |
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| • Automatic measuring cycle with convenient operation: The measuring process is fully automatically in just one set-up. This guarantees high measuring efficiency. |
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| • Clear viewing of control panel: Each moving part action of this machine is controlled via joystick or pushbuttons on the control panel. The control panel LED indicators for operating conditions (NORMAL, OVERTRAVEL) in each axis giving clear and convenient operator guidance. |
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| • Stylus collision protection: To prevent the stylus transducer from damage in case of collision. |
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| Functions of standard Gear measuring software |
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Evaluations of tooth profile & multi-section profile deviation (Fα, ffα, fHα, Cα)
Helix and multi-section helix deviation (Fβ, ffβ, fHβ, Cβ)
Pitch deviation (FP, fPt, fp3) and radial runout (Fr) on cylindrical external gears.
Calculations of profile modification (fFu, FKo) and helix modification (fu, fo) are supported. Also available are evaluations of tooth data on gear hobs, shaping and shaving cutters and internal gears with top diameter Φ30 mm. |
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| C. Specifications: |
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Model |
3002 B |
| Module |
(0.3) 0.8 ～ 6 mm |
| Max workpiece diameter |
200 mm |
| Distance between centers |
20 ～ 400 mm |
| Vertical Stylus Setting range |
15 ～ 260 mm |
| X Axis Measuring Range |
200 mm |
| Y Axis Measuring Range |
(+/-) 50 mm |
| Helix Angle |
0 ～ 45° |
| Max permissible test gear weight |
15 kg |
| Net weight of machine |
1000 kg |
| Gross weight of machine |
1400 kg |
| Overall dimensions of basic unit (L×W×H) |
760 × 760 × 1700 mm |
| Dimensions of packing box (L×W×H) |
1100 × 1200 × 1900 mm |
| Dimensions of computer packing box (L×W×H) |
1460 × 1060 × 957 mm |
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| D. Scope of Delivery: |
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Standard Module |
3002 B |
Basic Machine |
1 Pc |
Microcomputer |
1 Set |
Printer |
1 Pc |
Work Driver |
1 Set |
Mandrel |
2 Pc |
| Ball Tip stylus (Ø 0.6, Ø 0.8, Ø 1, Ø 1.5, Ø 2, Ø 3) |
2 Each |
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| Installation Layout |
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| 3040A CNC Gear Measuring Center for Diameter 400 |
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A. Applications:
Configured with standard software module, the gear measuring center series model 3040A is designed to measure cylindrical gears. And some optional measuring software modules are provided at extra cost, such as hob, worm gear, spur and spiral bevel gear packages etc. |
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| B. Features: |
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| Compact construction of basic machine and high measuring accuracy. The Gear measuring machine is provided with rigid multi row rolling guides and 4-axis measuring systems. TESA lever type probe can be used to obtain a stable indication. Direct drive torque motor (on the spindle), high accurate AC servo motors and high precision encoders are also employed in the closed-loop feedback control system. Thus system measurement accuracy is greatly improved. |
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| |
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| Powerful measuring software functions with simple operation. The measuring item can be selected according to the workpiece to be tested. This user friendly software allows evaluation of cylindrical gears in accordance with GB10095-2008, DIN3962-1978, ISO-1328 or AGMA-200-A88 standard. The special functions in the measuring software include tolerance bands for profile and helix testing (evaluations of K charts), profile barreling (Cα), and tooth crowning (Cβ). |
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| Fully automatic measuring cycle with high measuring efficiency and convenient operation. This measuring machine permits automatic checking of all test items such as profile, helix and pitch deviations and radial run out in one set up. The measuring cycle is automatically controlled. |
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| Optional and stable construction design with a marble worktable. |
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| Functions of standard Gear measuring software |
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Evaluations of tooth profile & multi-section profile deviation (Fα, ffα, fHα, Cα)
Helix and multi-section helix deviation (Fβ, ffβ, fHβ, Cβ)
Pitch deviation (FP, fPt, fp3) and radial runout (Fr) on cylindrical external gears. |
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| Calculations of profile modification (fFu, FKo) and helix modification (fu, fo) are supported. Also available are evaluations of tooth data on gear hobs, shaping and shaving cutters and internal gears with top diameter Φ30 mm. |
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Functions of optional measuring software include evaluations of tooth data on worm-wheel hobs, linear worm-wheel, linear worm, straight bevel gears, helical bevel gears, protractor, spline as well as spiral bevel gears.
Scope of Delivery:
• Basic machine
• Microcomputer - 01 set.
• Printer - 01 no.
• Desk for Microcomputer – 01 No.
• Driver – 01 set
• Induction GT31 (on the basic machine) - 01 no.
• Imported Ball-tip Styli：Φ1, Φ2, Φ3 - 01 no. each & Φ4 - 01 no.
• Ball-tip Styli：Φ0.6, Φ0.8, Φ1, Φ1.5, Φ2, Φ3 - 02 nos. each & & Φ4 - 01 no.
• Stylus extension - 01 no.
• Mandrels - 01 no. |
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| • Standard Software’s |
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| Measuring Software for Cylindrical (External) Gear measurement |
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Model |
3040 A |
Module |
0.7 ～ 12 mm |
Max Outside diameter of Gear |
400 mm |
Distance between centers |
30 ～ 500 mm |
Vertical Stylus setting range |
40 ～ 340 mm |
X axis Measuring range |
400 mm |
Y axis Measuring range |
(+/-) 100 mm |
Helix Angle |
0 ～ 90° |
Max permissible test gear weight |
100 kg |
Net weight of machine |
1350 kg |
Gross weight of machine |
1650 kg |
Overall dimensions of basic unit (L×W×H) |
925 × 950 × 1880 |
Overall Dimensions of packing boxes |
1360 × 1070 × |
Dimensions of computer packing box |
1300 × 1000 × |
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| 3060A CNC Gear Measuring Center for Diameter 600 |
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A. Applications:
Configured with standard software module, the gear measuring center series model 3060A is designed to measure cylindrical gears. And some optional measuring software modules are provided at extra cost, such as hob, worm gear, spur and spiral bevel gear packages etc. |
|
| |
|
B. Features:
Compact construction of basic machine and high measuring accuracy. The Gear measuring machine is provided with rigid multi row rolling guides and 4-axis measuring systems. TESA lever type probe can be used to obtain a stable indication. Direct drive torque motor (on the spindle), high accurate AC servo motors and high precision encoders are also employed in the closed-loop feedback
control system. Thus system measurement accuracy is greatly improved.
|
 |
| |
|
| Powerful measuring software functions with simple operation. The measuring item can be selected according to the workpiece to be tested. This user friendly software allows evaluation of cylindrical gears in accordance with GB10095-2008, DIN3962-1978, ISO-1328 or AGMA-200-A88 standard. The special functions in the measuring software include tolerance bands for profile and helix testing (evaluations of K charts), profile barreling (Cα), and tooth crowning (Cβ). |
 |
| |
|
| Fully automatic measuring cycle with high measuring efficiency and convenient operation. This measuring machine permits automatic checking of all test items such as profile, helix and pitch deviations and radial run out in one set up. The measuring cycle is automatically controlled. |
 |
| |
|
| Optional and stable construction design with a marble worktable. |
 |
| |
|
Functions of standard Gear measuring software
Evaluations of tooth profile & multi-section profile deviation (Fα, ffα, fHα, Cα)
Helix and multi-section helix deviation (Fβ, ffβ, fHβ, Cβ)
Pitch deviation (FP, fPt, fp3) and radial runout (Fr) on cylindrical external gears.
Calculations of profile modification (fFu, FKo) and helix modification (fu, fo) are supported. Also available are evaluations of tooth data on gear hobs, shaping and shaving cutters and internal gears with top diameter Φ30 mm.
Functions of optional measuring software include evaluations of tooth data on worm-wheel hobs, linear worm-wheel, linear worm, straight bevel gears, helical bevel gears, protractor, spline as well as spiral bevel gears. |
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| |
|
Scope of Delivery:
• Basic machine
• Microcomputer - 01 set.
• Printer - 01 no.
• Desk for Microcomputer – 01 No.
• Driver – 01 set
• Induction GT31 (on the basic machine) - 01 no.
• Imported Ball-tip Styli：Φ1, Φ2, Φ3 - 01 no. each & Φ4 - 01 no.
• Ball-tip Styli：Φ0.6, Φ0.8, Φ1, Φ1.5, Φ2, Φ3 - 02 nos. each & & Φ4 - 01 no.
• Stylus extension - 01 no.
• Mandrels - 01 no.
Standard Software’s
• Measuring Software for Cylindrical (External) Gear measurement |
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| C. Specifications: |
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Model |
3060 A |
Module |
0.7 ～ 20 mm |
Max Outside diameter of Gear |
600 mm |
Distance between centers |
20 ～ 800 mm |
Vertical Stylus setting range |
5 ～ 405 mm |
X axis Measuring range |
600 mm |
Y axis Measuring range |
(+/-) 155 mm |
Helix Angle |
90° |
Max permissible test gear weight |
400 kg |
Net weight of machine |
2600 kg |
Gross weight of machine |
3000 kg |
Overall dimensions of basic unit (L×W×H) |
1246 × 1080 × |
Overall Dimensions of packing boxes |
1574 × 1260 × |
Dimensions of computer packing box |
1300 × 1000 × |
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